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Fire Tests:

Flame Spread Ratings: Class “A”. When tested in accordance with ASTM E-84 (NFPA 255) the coating obtained the following fire hazard classification.

FIRE HAZARD CLASSIFICATION:

Surface Preparation:

All surface preparation should be carried out in accordance with good painting practices. Remove all loose peeling or powdery paint from the surface. All dirt, grease, oil, wax and other foreign matter MUST be removed with a detergent, rinse surface thoroughly with clear water and allow to dry. Repair all cracks, holes, and other surface irregularities. Allow to dry, sand lightly and prime repaired surface. All glossy or smooth surfaces should be dulled with sandpaper. For best appearance, new wood surfaces should be sealed with BURN BARRIER™ 3001 Alkyd Prime.

Tinting:
Available in white, off-white and pastel shades, or may be field tinted with most universal tinting colorants. Tinting colorants should not exceed two fluid ounces per gallon.

Packaging:
Standard packaging, 1 gallon, 5 gallon and 55 gallon containers.

PRECAUTIONS:
CAUTION! Do not take internally. Close container after each use. KEEP OUT OF REACH OF CHILDREN. Protect from freezing. Information provided herein is based on tests believed to be reliable. Inasmuch as Fire Retardants Inc. has no control over the use or application to which others may put this material, we make no guarantee or warranty. Our products are sold on the condition that each user of the material make their own evaluation to determine the material’s suitability for their own particular use.

Color Options:

Appearance:

Spray application yields a textured, stucco-like finish, or can be lightly troweled to a relatively smooth finish.

Surface Preparation:

Mill scale, surface rust, grease, dirt, and dust should be removed. Steel should be primed with flame Control No. 3004 Universal Metal Primer, No. 3005 Two Part Epoxy Primer or other good quality metal primer. Allow primer to thoroughly dry before applying Mastic BURN BARRIER™ 50-44.

Mixing Instructions:

Using a Jiffler double-bladed mixer, thoroughly mix Mastic BURN BARRIER™ 50-44. For SPRAY GUN application, generally each 5 gallon pail should be thinned (diluted) with approximately 1 quart of xylene (xylol). For HOPPER GUN application additional thinning may be required to obtain good flow in the hopper.

Application Equipment and Procedures

Mastic BURN BARRIER™. 50-44 can be spray or trowel applied.

When TROWEL applied, the tools must be kept wet with mineral spirits to avoid sticking or pulling. For HOPPER GUN application, use a 1/4 inch gun nozzle opening, with approximately 25 to 30 lbs. air pressure-HEAVY DUTY SPRAY, suggest Graco Equipment:

GUN Model No. 204-000, Series G9H.

TIP: External mix, horn type No. 163-660.

PUMP: President 10-1 texture, equipped with even flow valve system.

HOSES:

Material: 3/4 inch ID (minimum), solvent resistant, reinforced, with a 5 foot long, 3/4 inch ID whip section at gun,fitting at gun should be quick connecting swivel type. Maximum hose length 100 feet.

AIR HOSE TO GUN: 3/8 inch ID (minimum).

AIR COMPRESSOR TO PUMP HOSE: 3/4 inch ID (minimum).

COMPRESSOR: Must be capable of maintaining 85 PSI (minimum) when straying. The above equipment is given as a guide. Other manufacturer’s equipment meeting similar specification can be used.

Start UP Procedures for Heavy Duty Equipment:

STEP 1 Follow “CAUTION” section. Place CAUTION signs in area, warning others that spray painting is in progress, and that flammable vapors are present in the area. Check to ensure that all flames, fires, and other sources of ignition have been extinguished and turned off. Coated area must remain roped off, with CAUTION, FLAMMABLE VAPOR” signs until the coating has thoroughly dried.

STEP 2. Pumn, hoses, and gun must be clean. Set up equipment and place pump in empty open-head. 55 gallon drum.

STEP 3 Using a Jiffler double bladed mixer, thoroughly mix 4 to 8 five gallon pails of Flame Control Mastic BURN BARRIER™. 50-44. Each five gallon pail should be thinned (diluted) with approximately 1 quart of xylene (xylol).

STEP 4 Dump the thinned (diluted), thoroughly mixed, Mastic BURN BARRIER™ .50-44 into the 55 gallon

drum.

STEP 5 Remove fluid hose at gun and start puma. Pump until mastic has completely filled the material hose, then reattach the hose to the gun.

STEP 6 Adjust evenflow valves to obtain the following pressure settings; Material, 15 to 35 PSI, Atomizing air, 20 to 40 PSI. These pressure settings are generally suitable for most conditions. Material pressure should be kept at the lowest possible setting to obtain a smooth uniform flow.

STEP 7 Test spray a small area, adjust pressure settings to obtain a good spray pattern,then proceed with the application. Check wet film every few minutes, to insure that the proper film thickness is being applied. Be sure all surfaces, including edges, are properly coated. NOTE If spraying is to be discontinued for more than 3 or 4 minutes, the material pressure should be shut off at the pump. Release the material line pressure by triggering the gun, then remove the material hose at the gun and wash out gun in xylene (xylol). This procedure is very important to prevent material from packing up at the gun arid in the hose.

Clean Up:
Clean equipment immediately after use with Xylene (xylol) or mineral spirits.

Drying Time:
Dries to touch in about 2 hours, hard enough for area use in 24 to 48 hours (See CAUTION section). Continues to cure to a very tough film. Full cure; under normal drying conditions, the coating will fully cure in 5 to 8 days. The speed of cure depends on the air temperature and humidity.

Maintenance:
Should an area be damaged, the coating can easily be repaired, using a putty knife or trowel.

Precaution

Before starting job, place CAUTION signs in area, warning others that painting is in progress, and the FLAMMABLE VAPORS are present in the area. Check to ensure that all flames and other sources of ignition have been turned off and are extinguished. Coated area MUST remain roped off, with “CAUTION, FLAMMABLE VAPOR” signs until the coating has thoroughly dried. The coating contains volatile (FLAMMABLE) solvents. Care must be exercised during and after application until the coating is fully dried, to minimize the possibility of an accumulation of  flammable vapors. Such accumulations may be indicated by strong solvent odors.

WARNING: FLAMMABLE LIQUID & VAPOR CONTAINS XYLENE & PETROLEUM DISTILLATE’S VAPOR HARMFUL. MAY AFFECT THE BRAIN OR NERVOUS SYSTEM CAUSING DIZZINESS, HEADACHE OR NAUSEA. CAUSES EYE, SKIN, NOSE AND THROAT IRRITATION.

NOTICE: Reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal. Keep away from heat, sparks and flame. VAPORS MAY CAUSE FLASH FIRE. Do not smoke. Extinguish all flames and pilot lights, and turn off stoves, heaters, electric motors and other sources of ignition during use and until all vapors are gone. Prevent build-up of vapors by opening all windows and doors to achieve cross-ventilation. USE ONLY WITH ADEQUATE VENTILATION. Do not breathe vapors or spray mist. Ensure fresh air entry during application and drying. If you experience eye watering, headache or dizziness or if air monitoring demonstrates vapor/mist levels are above applicable limits, wear an appropriate, properly fitted respirator (NIOSH/MSHA approved) during and after application. Follow respirator manufacturer’s directions for respirator use. Close container after each use. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling.

FIRST AID: If you experience difficulty in breathing, leave the area to obtain fresh air. If continued difficulty is experienced, get medical assistance immediately. In case of eye contact, flush immediately with plenty of water for at least 15 minutes and get medical attention; for skin, wash thoroughly with soap and water. If swallowed, get medical attention immediately. If spilled, contain spilled material and remove with inert absorbent. Dispose of contaminated absorbent, container and unused contents in accordance with local, state and federal regulations.

KEEP OUT OF REACH OF CHILDREN

Coverage:

One gallon of CP will treat approximately 100 square feet of heavy material and 200 square feet of light material. The following type of application methods may be used: Immersion – used mainly for treating bolt goods. Spraying – any sprayer that is capable of spraying water is suitable for use with CP. A Hudson type garden sprayer, a small hand type sprayer, and compressor driven spray equipment will all produce good results.

Shrinkage should be figured the same as for fabric wet with water and air dried.

Information provided herein is based on tests believed to be reliable. Inasmuch as Fire Retardants Inc. has no control over the use or application to which others may put this material, we make no guarantee or warranty. Our products are sold on the condition that each user of the material make their own evaluation to determine the material’s suitability for their own particular use.

CAUTION: It is recommended that a test application be completed prior to end use. In some cases Burn Barrier CP can cause corrosion to metal. It can take as long as 4-5 months to show up. Please note the intended use of this product is listed above. All other materials Burn Barrier CP is put on must be tested.

BURN BARRIER™ FPR is not as effective on plastic or synthetic fibers as it is on natural fibers or blends. BURN BARRIER™ FPR will flame-retard all recommended items, but will not prevent charring. BURN BARRIER™ FPR is colorless, orderless and non-toxic, but is not recommended for ingestion. It will usually not affect the look, feel or ventilation qualities of any material treated. A test application on a small sample must be made prior to treatment if color, texture and appearance is critical. BURN BARRIER™ FPR will not normally lose effectiveness from age or from wearing off, but will lose effectiveness after rain if used outdoors. Materials treated may withstand dry cleaning, but not laundering, therefore, retreating periodically after each laundry cycle is necessary to insure maximum fire resistance at all times. BURN BARRIER™ FPR will usually not affect the shade or color fastness of textile, paper or dyes, normally not effected by water.

Testing for color-fastness should be done to confirm that the fabric will maintain it’s color and beauty after it is treated.

ASTM-E84 Tunnel Test Results:

• Flame Spread – 0
• Fuel Contribution – 0
• Smoke Density – 40

Above tests are equivalent to UL723, ANSI No. 2.5, NFPA No. 255 and UBC No. 42-1. Meets and Exceeds NFPA Test No. 701.

Meets most State and Federal requirements of Life Safety Code NFPA No. 101, Section 17-4151 for cubicle curtains and draperies in nursing homes, hospitals and institutional facilities.

Burn Barrier Directions

Do not dilute, as BURN BARRIER™ FPR ready-to-use must be applied in full strength to be effective. BURN BARRIER™ FPR concentrate may be diluted with equal parts of water. Shake or stir well before using. BURN BARRIER™ FPR may be applied by spraying or dipping. When spraying, make sure that material is thoroughly soaked. When dipping, thoroughly soak material and then string out or allow to dry by hanging. Treated material may be ironed by using a very low setting, as used on synthetics. BURN BARRIER™ FPR may be applied in any room as it is virtually colorless, odorless and harmless, although adequate ventilation is recommended. One (1) gallon covers approximately 500 square feet of medium woven material.

Notes:

• BURN BARRIER™ FPR FPR’s effectiveness is continent upon the ability of the treated materials to absorb BURN BARRIER™ FPR. Neither BURN BARRIER™ FPR nor any other product known can make items “Fire Proof”. Fire retardants are designed to reduce or slow flammability and minimize smoke emission to meet certain test standards and building codes. Independent laboratory tests on many of our products indicate that after treatment with a fire retardant, the material to which it is applied is either self extinguishing after the flame source is removed, or does not ignite or support combustion or burns at a reduced rate within the test criteria, or many may char away to ash without ignition. Generally, the heavier BURN BARRIER™ FPR is applied, the more effective its fire resistance will be.
• Fire Retardants are not returnable because it may not be possible to assure the contents and effectiveness of products after leaving the premises. If returns are allowed due to extenuating circumstances which are solely at the discretion of Fire Retardants Inc., a 50% restocking charge will apply to qualifying unopened packaging only.
• Materials treated with BURN BARRIER™ FPR must be thoroughly dry to have maximum effectiveness.
• BURN BARRIER™ FPR is not recommended for plastic fibers.
• BURN BARRIER™ FPR is a water-based product. Do not use on items subject to damage or spotting by water. (Corrosive to metals)
• BURN BARRIER™ FPR must be absorbed by material to be effective. Do not use on items which have “Scotch Guarded” or treated with water repellent.
• BURN BARRIER™ FPR should be immediately wiped off such items as finished wood and metal. Do not store in metal container.
• BURN BARRIER™ FPR should not be applied to the point of dripping. Once the fabric has absorbed all it can, additional chemicals will remain on top of fabric, resulting in a white residue on the surface.
• Fabric must be dry and clean before applying BURN BARRIER™ FPR.
• Treated fabrics, if exposed to extreme heat, will result in the chemicals reacting to prevent ignition and therefore may cause fabric to turn brown.
• It is recommended that a “test sample” be made before treating an entire drape, curtain, etc. This will enable the user to determine the minimum amount of BURN BARRIER™ FPR needed to flame retarding item, fastness of dyes, water spotting of fabric, etc.
• If fabric to be treated is thick, it is recommended that two (2) light coats of BURN BARRIER™ FPR be used instead of one (1) heavy coat, allowing fabric to dry between applications.
• Do not use BURN BARRIER™ FPR on living foliage. (Christmas trees, plants wreaths, etc.)
• BURN BARRIER™ FPR has many valuable uses, but it should not be used indiscriminately.
• Information provided herein is based on tests believed to be reliable. Inasmuch as Fire Retardants Inc. has no control over the use or application to which others may put this material, Fire Retardants, Inc makes NO guarantee or warranty and assumes no liability. Our products are sold on the condition that each user of the material’s make their own evaluation to determine the material’s suitability and flame retardatory for their own particular use and safety. 

We recommend that BURN BARRIER™ 167 be used over BURN BARRIER ™ 166 on all surfaces that will be subjected to washing, handling or where a low, semi or hi-gloss finish is desired.

NOTE: Surface Preparation:
After the application of BURN BARRIER™ 166 Class “A” Fire Retardant “Intumescent” Varnish has been completed, allow the surface to dry a minimum of 48 hours. Remove all dust, dirt, etc., from the surface, before applying BURN BARRIER™ 167 Overcoat.

Burn Barrier 167 Application: 

BURN BARRIER™ 167 Overcoat can be applied by brush, roller or spray. Stir material well before using, then apply a uniform coat at a coverage rate up to 600 sq. ft./gal. In hard use areas or where excessive wear is expected, a second coat is suggested. Allow at least 24 hours drying time between coats.

Thinners:
For thinning use only BURN BARRIER™ 167 reducer. MINERAL SPIRITS or BURN BARRIER™ 167 Reducer maybe used for cleaning.

WARNING:
Adequate ventilation must be provided during and after application, until the coating has dried. Avoid breathing vapors or spray mist.

CAUTION:
The liquid coating contains volatile (combustible) solvents. Due care must be exercised during and after application until coating is dry.

Fire Tests:
Flame Spread Rating: Class “A”, when applied as a topcoat over BURN BARRIER™ 166 and tested in accordance with ASTM E84 (NFPA255) the coating system obtained the following fire hazard classification. A complete report from the Underwriters’ Laboratories is available upon request.

FIRE HAZARD CLASSIFICATION

BURN BARRIER 166 is designed for use on interior wood surfaces where it is desirous to maintain the natural wood appearance, while obtaining a Class “A” flame spread rating.

BURN BARRIER™ 166 is suitable for use on wall paneling, ceiling panels and other such surfaces. We do not recommend this product for use on floors, doors, shelving, or in areas where there will be exposure to excessive moisture or splashing of water, as the coating is somewhat softer than conventional varnishes.

BURN BARRIER™ 166 dries to a clear velvety satin finish. All surfaces that will be subjected to handling, washing or where a low, semi or hi-gloss finish is desired, should be overcoated with BURN BARRIER™ 167 UL rated Fire Retardant Varnish Overcoat. The use of BURN BARRIER™ 167 Overcoat greatly improved the moisture resistance, durability and cleansibility of BURN BARRIER™ 166.

Surface Preparation:

(New Work Previously uncoated surfaces)

All surfaces must be dry, clean, free of all wax, grease, dirt, sanding dust, etc. If staining is desired, the use of non-bleeding type stains are recommended. All surfaces should be thoroughly sealed with BURN BARRIER™ 6 Clear Wood Sealer. Allow the surface to thoroughly dry before proceeding with the application of BURN BARRIER™ 166. It is recommended that a representative sample of the system be prepared prior to staring the project.

(Old Work Previously coated surfaces)

All surfaces which have been previously coated with a conventional coating (this includes prefinished wood paneling), must be washed down with mineral spirits or other suitable solution, to remove all wax, grease,etc. Lightly sand or steel wool all glossy surfaces, test patch small areas, if old coating is not affected, proceed with the application of BURN BARRIER™ 166. If old coating is affected, it will be necessary to completely remove the coating before applying BURN BARRIER™ 166.

NOTE: On prefinished wood paneling, it may be necessary to seal the grooved areas, as most panel manufacturers only stain these areas and the grooves are highly porous.

Application:

BURN BARRIER™ 166 can be applied by brush, conventional or airless spray. On wood paneling and other large surface areas, spray application is suggested as it will yield a more uniform finish. When spray applied the use of heavy duty spray equipment is recommended.

Should thinning be required for spray application, use only BURN BARRIER™ 166 Reducer. After surface preparation has been carried out, apply a uniform coat of BURN BARRIER™ 166 without dilution, at a coverage rate of 300 sf/US gallon (7.4 m IL). Allow the surface to dry a minimum of 16 hours, or until hard. Then apply another coat as above. NOTE TWO COATS ARE REQUIRED. If the surface is to be over coated with BURN BARRIER™ 167 Overcoat, allow at least 48 hours drying time before applying BURN BARRIER™ 167 Thinners: For thinning and cleaning equipment, use only BURN BARRIER™ 166 Reducer.

CAUTION: The liquid coating contains volatile (combustible) solvents. Due care must be exercised during and after application until coating is dry.

Fire Tests:

Flame Spread Rating, Class “A”. When tested in accordance with ASTM E84 (NFPA255) the coating obtained the following fire hazard classification. A complete report from the UNDERWRITERS’ LABORATORIES is available upon request.